Understanding the Principles of Motor Assembly Line Production


Motor assembly line refers to the process of manufacturing various mechanical and electronic equipments that are used in various industries. This particular industry accounts for almost a third of the world's manufacturing. The most important objective of these industries is to make products that are safe to use and convenient to use. These products must also be produced at low prices so that they can survive in the highly competitive market. In order to produce such products, various processes are adopted by the companies involved in this industry.

First of all, motor assembly line incorporates cutting, drilling, turning, forming, milling, riveting, soldering and pressing operations. In addition to these, it also includes casting, forging, grinding, turning, riveting and tapping. All these processes are incorporated in the one unit to provide a complete assembly. This means that there are numerous steps involved in this process.

The cycle time of a motor assembly line depends on the type of product to be manufactured. It mainly depends on the type of product and the complexity of manufacturing that the company adopts. The complexity of manufacturing largely depends on the type of product, which is generally considered to be long, medium or short in terms of its length. Longer products require more time to complete the assembly and take the company a lot of effort.

On the other hand, medium-sized products do not take too much time in the assembling process. They also have less complexity in terms of the required technology, equipment and machineries. Short products generally require less labor and cost less money. On the other hand, high-end machinery consumes a lot of energy to run. Hence, high-performance motor assembly lines are usually installed in large-scale industrial units for the purpose of producing components and finished products that are of great quality.

The best way to understand the concept of motor assembly line is to think of a screw that is fastened to the face of a tumbler. If you were to look into the tumbler, you would realize that the screw rotates thanks to a magnetic roller. Similarly, the motor assembly line works on the same principle.

High-speed electric motors are used in motor assembly lines. These high-speed motors are responsible for converting the power input from the machines to an alternating current that makes it possible for the conveyors to move the items placed on them. This results in speedy movement of the items. The conveyors are typically controlled via electric motors and control systems.

There are different types of conveyors in motor assembly lines. There are general-purpose conveyors, which are made up of flexible wire, pipe and other materials; self-contained or fixed-lengthwise conveyors that have a metal case and a steel screw as its body; and heavy-duty or semi-permanent conveyors, which can move a single ton at a time. In general, the more frequently used type of conveyor is the self-contained type. Self-contained conveyors are placed inside a wooden box with a metal or plastic skin. These boxes are commonly seen in industries such as the food and chemical industry. On the other hand, fixed-lengthwise conveyors consist of a long piece of pipe fitted inside a flexible material that is then connected to a big drum.

The principle of motor assembly line production may seem to be overly complicated and difficult to understand. However, it can easily be understood by looking at how a typical manufacturing operation goes. For instance, the material processing plant inside an automobile factory includes three different kinds of robots: one to feed the material into the machines, one to load the materials into the machines and another to run the machines to make the necessary product. Similarly, in an automated motor production line, a continuous loop of machinery processes the materials into the appropriate product. It's a lot simpler than it looks.